ROTATIONAL MOLDING MACHINE Carrossel

Sequential production in
large quantities

UP TO 4 INDEPENDENT
CARTS 

The Carrossel machine is aptly named for its central axis, around which
carts circulate through various stages of the production process. Designed to accommodate three or four independent carts, this machine is tailored for manufacturing a diverse range of products.

Optimized for the sequential production of parts in large volumes, the Carrossel machine boasts an increase in productivity of up to 20% compared to its counterparts. It features five distinct stations—oven, pre-cooling, cooling, loading/unloading, and standby—each operating independently to minimize downtime. This design allows each arm to operate at a different station simultaneously.

Enhancements to the Carrossel machines include optional accessories like the gas flow meter, which integrates seamlessly with the machine’s control software. This addition provides detailed records of gas consumption by cycle, number of parts produced, and weight of material processed.

Another innovative feature is the Rotoline Wireless Temperature Control (RWTC) system. This system establishes a standard behavior to achieve the optimal oven temperature, ensuring the parts are formed with consistent quality and repeatability. By self-adjusting the oven time based on temperature rather than a preset duration, the RWTC system mitigates the impact of external temperature variations, such as ambient temperature, and reduces gas consumption to the minimum required for part manufacturing.

The Carrossel machine is available in a variety of sizes to suit different production needs.

WATCH THE VIDEO
 ROTOLINE CARROSSEL ROTOMOLDING MACHINE 

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CHECK THE MODELS OF
CARROSSEL ROTOMOLDING

STRAIGHT ARM G3
LOAD CAPACITY
1200 Kg / 3100 Lb 

1170 mm
46
in

2540 mm
100
in

OFFSET ARM "C" G3
LOAD CAPACITY
800 Kg / 1800 Lb

1830 mm
72
in

2400 mm
94
in

BRAÇO OFFSET “L” G3
LOAD CAPACITY
1000 Kg /2200 Lb 

Braço-L

2050 mm
81
in 

2150 mm
85
in

ROBUST
MECHANICS

The equipment is designed with a high capacity air recirculation system (equipped with start and speed control by variable frequency drive) and heating system with high efficiency for every cycle. The carts can be equipped with “Central” arm (STRAIGHT) or optional Offset arms ("C" or "L"). Gearmotors and variable frequency drives allows axis speed adjustment in any rotation direction.

INTEGRATED
WIRING

It is equipped with a Main Control Panel, used to program machine and production parameters, and there is also a motor control panel on each carriage. Two control podiums help this panel, providing the operator with three interface points for machine operation. All the panel connections with the field devices are made using quick connector plugs (plug and play), reducing installation time. It also has a complete electrical project, easy to interpret, enabling quick checks and agility in maintenance.

SMART
CONTROL

The CLP is loaded with a management software, which gathers information from multiple sensors installed in various points of the machine. The system records information about faults, diagnoses, production, recipes, among others, making it possible to better control and manage production. In addition to controlling itself, the system makes it possible to monitor the process and obtain status and production reports. The CLP is still linked to the ethernet network with all the Frequency Inverters, enabling a quick verification and adjustment of its parameters, even remotely, as well as providing the operator with much more information about the process.
Rotoline, with the aim of constant technical improvement, reserves the right to make any changes to its products without prior notice.

MULTIPLE APPLICATIONS
OF ROTOMOLDING

See below a small sample of the variety of products that can be manufactured by the rotational molding process.