Rotomolding is gaining increasing prominence in the industry. If you want to understand the intricacies of its operation, there's nothing better than delving into the production stages of which are renowned in the field. Rotoline rotomolding machines, which are renowned in the field.
The process of thermoplastic rotomolding has become popular due to its versatility, as it allows for the production of parts in a wide range of sizes and shapes. In addition, the molds have low cost and the final products have much greater durability.
In this article, we will show you why it's worth investing in Rotoline rotomolding machines and how their main models work. Follow along and discover how to achieve the best results through this growing trend in the industrial sector.
WHAT ARE THE PRODUCTION STAGES OF A ROTOLINE ROTOMOLDING MACHINE?
Discover the improved functioning of Rotoline rotomolding machines, market leaders in technology and efficiency. Learn crucial details that make these machines stand out as the superior choice for optimizing your production:
Precise Transformation of Thermoplastics
Versatile Raw Materials
Although polyethylene is the main raw material, Rotoline machines have the ability to work with a variety of materials, such as PVC, polyamide, nylon, polycarbonate, polypropylene, and even thermosetting materials. This versatility expands production possibilities, adapting to the specific needs of each project.
PRODUCT DIVERSITY
From tanks and water tanks to pallets, pots, trash cans, and automotive and agricultural parts, Rotoline machines enable the production of a wide range of products. The flexibility of the process meets the varied demands of different sectors, ensuring superior results.
FOUR EFFICIENT PRODUCTION STAGES:
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- Feeding the Mold: The mold of the piece receives the raw material feed, preparing for the molding process.
- Heating and Applying Biaxial Movements: The mold heats up and undergoes biaxial movements, ensuring an even distribution of the material and the precise formation of the piece.
- Cooling After Molding: After the molding process, the product undergoes cooling, solidifying its final shape.
- Removing and Finishing: The removal of the final piece from the mold concludes the manufacturing process
VARIETY OF MODELS
Shuttle Machine
The model Shuttle Machine is recommended for the production of various types of products. This is because it allows the use of both stations simultaneously, with different times and recipes in each one. While one car is in the oven with the molds, the other can be in the process of loading raw material, without the need to interrupt the ongoing cycle.
It operates with a central oven, two stations, and two cars with offset or straight arms. Additionally, there are two cooling stations. The mold exchange is relatively simple and there is also the possibility of working with only one of the stations, if necessary.
Lab
Ya el Rotoline rotomolding machines Lab are designed to simulate real rotational molding processes and cycles. The difference is that they are electric, not gas-fired. This makes them ideal for use in laboratories and universities.
It operates with a central oven, a cooling station, and a car with an offset arm. In addition to simulations, it is also geared towards pilot production or quality tests, pigments, among others.
Rock and Roll
On the other hand Rock and Roll was developed with a central oven capable of accommodating molds up to 7 meters in length and 3 meters in diameter. Therefore, it is perfect for producing large-sized parts such as tanks, boats, among others.
With a high standard of quality and technological development, it features two cooling stations. Additionally, it also offers mobile platforms with dual support for mold installation, ensuring higher productivity with greater cost-effectiveness.
Open Flame
The Rotoline rotomolding machines Rotoline Open Flame rotomolding machines are designed for the production of cylindrical parts.
Carrossel
With up to four cars that move independently through the production stages, Carrossel is ideal for manufacturing sequential and large quantities of parts.
Overall, it offers higher productivity compared to other machines, as it allows for the individual execution of process stages. This way, it's possible to reduce machine downtime, as each car will be in a different station than the other.
Sphere Oven
Finally, the Sphere Oven represents a significant leap in performance in the small rotomolded parts market. This is the first rotomolding equipment with a spherical oven. It has no doors and allows for a more homogeneous airflow, resulting in lower heat loss.
In addition to increased efficiency, it allows for the production of a larger number of parts in less time and with lower operational costs. Furthermore, the machine can be 100% automated for more precise and safe work.
WHY CHOOSE A ROTOLINE ROTOMOLDING MACHINE?
For over 20 years, Rotoline has been leading with pioneering solutions in rotational molding. Our state-of-the-art machines are present on 5 continents, providing the highest global standard in technology.
No matter the vision you have for your products; our solutions have the ability to turn that vision into reality. To ensure your success, we provide close and continuous support, from machinery selection to training, updates, and maintenance.
Want to explore all the details about the Rotoline rotomolding machines and discover how they can boost your success in the industry? Contact us!
