The right rotomolding machine can make all the difference in the success of your project. When choosing the ideal machine for your company's needs, it's important to consider your goals and expectations, the type of work you do, the type of parts to be produced, available space for installation, and budget for acquisition.
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At Rotoline, you have five rotomolding machines with specific features at your disposal: Shuttle, Carrossel, Open Flame, Sphere Oven, Lab, and Rock and Roll. In addition, we also offer optional accessories that further facilitate the production process.
Learn in this article how to choose the best rotomolding machine for you. Check it out!
Rotoline Rotomolding Machines
Rotoline offers various models of rotomolding machines such as Shuttle, Carrossel, Open Flame, Sphere Oven, Lab, and Rock and Roll. These rotomolding machines are designed to meet the production needs of different requirements. Let's learn more about each one and find out which one is best for you.
Shuttle Machine
Indica-se para fabricar peças onde você troca os moldes com maior frequência. Com a máquina Shuttle, é possível realizar a troca de molde em um carro, enquanto o outro está no forno, sem interrupção do processo produtivo.
This model also allows for production with different times and recipes in each station. The Shuttle Machine works with a central oven, two stations, and two carts with straight arm or Offset.
Composed of two cooling stations, it offers a special balance between productivity and economy, in addition to the advantages of easy mold changes and the option to work with one or two stations
Carrossel
Ideal for sequential production of parts in large quantities, it offers up to 20% more productivity compared to other machines. The Carrossel machine has a central axis where the arms move and go through various stages of the production process.
Designed to work with three or four independent carts, it was developed for sequential manufacturing of polyethylene products, combining economy and productivity
With five stations, the oven, pre-cooling, cooling, loading, and unloading stages can be performed individually. This reduces machine downtime as each arm can be in a different station from the other.
Furthermore, the Carrossel rotomolding machine offers maximum functionality and versatility, excellent operational performance, and many interesting features to improve production efficiency and increase the quality of final products.
If you are looking for the right rotomolding machine for your company, then the Carrossel from Rotoline's Rotomolding line will certainly be a good option for you. Sphere Oven
Sphere Oven
Designed for the manufacturing of small parts, this is the first rotomolding machine with a Spherical Oven in the rotomolding market, without doors, allowing for a more homogeneous airflow, with lower heat loss and even more efficiency.
The Sphere Oven can be 100% automated, allowing for more precise, safe, and efficient work throughout the process. With it, it is possible to develop a higher number of parts in less time and with lower operating costs.
Open Flame
Open Flame machines are particularly suitable for the production of cylindrical parts, such as tanks, where the distance between the burners and the mold can be closer and constant, providing gas consumption savings and viability.
*Check availability in your region
Lab
The Lab is a rotomolding machine designed for use in laboratories or pilot production for quality testing, pigments, among others. It operates with a central oven, a cooling station, and a cart with an offset arm.
Despite being smaller, this equipment has the same functions and characteristics as a large-scale machine, allowing for real process and cycle simulation. The only difference is that it is electric (does not use gas burners), suitable for installation in laboratories and universities as it occupies little space.
Rock and Roll
A Rock and Roll possui um alto padrão de qualidade e desenvolvimento tecnológico. Foi desenvolvida para atender às necessidades de rotomoldadores que produzem peças de grande porte.
Its central oven has the capacity to accommodate molds up to 7 meters in length and 3 meters in diameter, allowing for the production of large parts such as tanks, boats, kayaks, and more.
Choosing the Right Machine
Antes de escolher qualquer máquina de rotomoldagem, é importante considerar cuidadosamente vários fatores. Entre eles: o tipo de trabalho, objetivos e expectativas, tipo de peças a produzir, espaço disponível para instalação da máquina e orçamento disponível para aquisição.
Type of Work
When choosing the right rotomolding machine for you, it will be important to carefully consider the type of work you want to perform. If you are producing small rotomolded articles such as food containers, toys, and others, you won't need the same machine as if you are producing more complicated equipment. It's important to know whether you are working with hardened steel, aluminum, plastic, or other materials. Having knowledge about the material you are working with will help you find the right rotomolding machine for your project.
Goals and Expectations
When choosing the right rotomolding machine, you need to have a clear understanding of the goals you want to achieve and the expected production quantity.
For example, if you are looking for a machine to rotomold small parts in large quantities, or parts of varying sizes with high detailing, it's important to identify these needs and choose the right rotomolding machine that best fits them.
Think long-term
It's important to consider both the use of the equipment for the present and its use in the future. It should be understood that different rotomolding machines serve different needs.
Therefore, understanding the rotomolding needs of your business will help determine which machine will best meet your demands.
Machine performance
In addition, rotomolding machines have different performance levels and accessories. Selecting a rotomolding machine that fits within your budget and offers useful features for your rotomolding needs is crucial to achieving quality results.
By doing so, you establish a clear direction to make an informed decision on which rotomolding machine to choose.
Type of Parts to be Produced
Esse é um dos fatores mais importantes ao escolher a máquina certa de rotomoldagem. É necessário considerar a natureza da peça que você pretende produzir – tamanho, forma e composição – para determinar o melhor modelo e área de produção.
Also consider
The size, structure, complexity, and quantity of desired parts will also influence the choice of machine. The right rotomolding machine for your business depends on the parts being produced, which provide the fundamental characteristics to determine the correct machine to meet your needs.
For large parts
Por ejemplo, si está produciendo piezas grandes y más simples, puede elegir un tamaño de máquina que se adapte a ese producto, como la Carrossel CR5.20 or the Shuttle DC5.00, according to the specifications highlighted earlier in each model.
For smaller parts
While if you are producing smaller parts, you may opt for a machine like the Sphere Oven 1.60. However, it is also necessary to take into consideration the quantity of parts you wish to manufacture, as well as how long the machine will be in operation.
Installation Space for the Machine
Um dos primeiros fatores a considerar ao escolher a máquina de rotomoldagem certa é o espaço no qual você a instalará.
The location needs to have ample space to store, install, and operate the machine. Additionally, the location needs to be able to support the weight of the machine.
Some types of machines have rotational capabilities, so there is also a need for free space to ensure that it functions properly. Therefore, make sure that the chosen location for installing the rotomolding machine has all these aspects covered.
Available Budget for Acquisition
Before choosing the right rotomolding machine for your needs, it's important to create an appropriate budget for the acquisition. This means considering not only the direct costs of the rotomolding machine, but also installation, maintenance, and training costs.
Keep in mind that as your production increases, your budget for the rotomolding machine may need to increase as well. Therefore, it's important to conduct thorough research on current machines and inquire about their maintenance costs.
With all the necessary information, you can determine which rotomolding machine is right for you.
Consulting with a Rotoline Advisor
If you're looking for the right rotomolding machine, contact a technical advisor from Rotoline. Our advisors are trained to understand your specific needs and recommend the most suitable rotomolding machines. Along with the widest range of rotomolding machines, you'll have access to professional solutions that fit your needs.
Ao conversar com um consultor técnico da Rotoline, você pode descobrir quais fatores considerar ao escolher a máquina de rotomoldagem certa, como o tamanho da máquina, a qualidade de produção, o custo de operação e manutenção, bem como a facilidade de uso. Além disso, o consultor estará pronto para responder a qualquer dúvida que possa ter sobre as máquinas de rotomoldagem.
Our advisors are also rotomolding experts with many years of experience in the industry. They have in-depth knowledge of manufacturing processes, rotomolding, and machines. These experts are well-versed in the technical details, advantages, and disadvantages of each rotomolding machine, and can provide information and strategies for success. They can also help you find the best rotomolding machine for your specific needs.
At Rotoline, we believe that the success of your business depends on choosing the right rotomolding machines. We are here to help you find the right machine for your application. Contact us today to speak with one of our technical advisors.
Conclusion
In conclusion, choosing the right rotomolding machine for the job can be challenging, considering the many factors to be considered. However, the right type of rotomolding machine can help you achieve optimal results for your products. Rotoline offers effective rotomolding machines that can meet the specific needs of your project. Certified professionals at Rotoline will be able to advise you on the most suitable rotomolding machine models for your requirements and help you achieve the best possible outcome. Therefore, to get the most out of your rotomolding machine, define your goals and expectations, and consult with a certified professional at Rotoline to find the right machine.
