ROTATIONAL MOLDING MACHINE Carrossel

Sequential production in
large quantities

UP TO 4 CARS
INDEPENDENTS 

The Carrossel machine its so called because it has a central axis which the carts move through the different
stages of the production process. It is designed to work with three or four independent carts, and the machine was developed for the manufacturing many different products in polyethylene.

Ideal for sequential parts production in large quantities, it offers up to 20% more productivity when compared to other machines. With five independent stations, the oven; pre-cooling; cooling; loading / unloading and stand by steps, can be made individually, reducing machine downtime, as each arm can be in at a different station than the others.

With Carrossel machines, some accessories can be added, such as, the gas flow meter. It works integrated with the machine's control software, providing gas consumption records by cycle, by number of parts produced and by weight of material processed.

Another option is the Rotoline Wireless Temperature Control system, RWTC. This system finds a standard system behavior, which results in an ideal oven temperature, where the part is formed with quality and repeatability. This system uses self adjustment oven time control by temperature instead of using the programmed oven time, this avoids the influence of eventual external temperature differences, such as ambient temperature, and minimizes the gas consumption to the less as possible for parts manufacturing.

The Carrossel machine is offered in many different sizes as shown below:

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 ROTOLINE CARROSSEL ROTOMOLDING MACHINE 

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CHECK THE MODELS OF
CARROSSEL ROTOMOLDING

STRAIGHT ARM G3
LOAD CAPACITY
1200 Kg / 3100 Lb 

1170 mm
46
in

2540 mm
100
in

OFFSET ARM "C" G3
LOAD CAPACITY
800 Kg / 1800 Lb

1830 mm
72
in

2400 mm
94
in

BRAÇO OFFSET “L” G3
LOAD CAPACITY
1000 Kg /2200 Lb 

Braço-L

2050 mm
81
in 

2150 mm
85
in

ROBUST
MECHANICS

The equipment is designed with a high capacity air recirculation system (equipped with start and speed control by variable frequency drive) and heating system with high efficiency for every cycle. The carts can be equipped with “Central” arm (STRAIGHT) or optional Offset arms ("C" or "L"). Gearmotors and variable frequency drives allows axis speed adjustment in any rotation direction.

INTEGRATED
WIRING

It is equipped with a Main Control Panel, used to program machine and production parameters, and there is also a motor control panel on each carriage. Two control podiums help this panel, providing the operator with three interface points for machine operation. All the panel connections with the field devices are made using quick connector plugs (plug and play), reducing installation time. It also has a complete electrical project, easy to interpret, enabling quick checks and agility in maintenance.

SMART
CONTROL

The CLP is loaded with a management software, which gathers information from multiple sensors installed in various points of the machine. The system records information about faults, diagnoses, production, recipes, among others, making it possible to better control and manage production. In addition to controlling itself, the system makes it possible to monitor the process and obtain status and production reports. The CLP is still linked to the ethernet network with all the Frequency Inverters, enabling a quick verification and adjustment of its parameters, even remotely, as well as providing the operator with much more information about the process.
Rotoline, with the aim of constant technical improvement, reserves the right to make any changes to its products without prior notice.

MULTIPLE APPLICATIONS
OF ROTOMOLDING

See below a small sample of the variety of products that can be manufactured by the rotational molding process.

COOLING STATIONS

The Cooling System is composed by fans with high performance propellers with large flow rate and low noise levels.

They are equipped with spray nozzles ring system programmable in the recipe, the "Air Assist" uses water + compressed air.

4 INDEPENDENT CARS

Ideal para a produção sequencial de peças em grandes quantidades, apresenta mais produtividade em relação a outras máquinas.

OVEN WITH MINIMAL HEAT LOSS

Rotoline is the pioneer on the manufacturing of cylindrical oven machines, that allows an more homogeneous airflow over every oven area, avoiding the "dead areas", as well as the reverse flow that offers an considerable improvement on the heat distribution inside the oven.